AX-00 Custom Engineered to Order System

AX-00 Custom Engineered to Order System

Description

DESCRIPTION:

Six Pneumatic Screwdrivers and Two High Capacity Screw Feeders.

Customer Request

CUSTOMER REQUEST:

Increase Efficiency while Decreasing Floor Layout and Manpower.

Tools

TOOLS:

Two 3-Way, 3-Liter Vibratory Bowls Feeding Six Fiam MCY11A Fixtured Inline Nutrunners.

Industry

INDUSTRY:

Material Handling.

Challenge

CHALLENGE:

Transform a large footprint, multi-person, multi-process assembly into a multi-driver system that could assemble 4 styles of the same family of product quickly and repeatably.

Solution

SOLUTION:

This product was initially assembled by hand at four different workstations. Each of the four technicians was able to assemble approximately (500) frames per day for a total of (2000) frames per day. ASG developed a custom system that utilized six high-torque, pneumatic drivers which were installed on movable carriages; supported by a heavy-duty steel frame to accommodate all four styles of product. The six drivers were fed by two 3-liter high capacity vibratory bowls. The system produces a completed part every 12 seconds – that’s over 2000 parts per shift with only one operator. Changing from one product type to another is as simple as pushing a button on the HMI and sliding the drivers into the proper position. The system’s program is expandable; meaning that with a couple of parameter uploads, the customer will be able to add products to the system’s functionality making it ASG’s most versatile system to date.

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